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our-factory
Alloy Supplier

Our Factory

Location: Industrial Park, Zhenjiang City, Jiangsu Province, covering an area of approximately 12,000 square meters.
Established: 2002
Annual Output: Approximately 1,200 tons of alloy materials, with main products including electric heating alloy materials, high-temperature alloys, special nickel-based welding wires, and furnace bars.
Employee Count: Approximately 60 employees, including:
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Technical R&D Staff
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Quality Control Staff
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Production Workers
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Finance Staff

Equipment and Technical Capabilities

Main Equipment

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units
Vacuum Melting Furnaces
 
with a single-unit capacity of 40 tons/month
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units
Intermediate Frequency Melting Furnaces
 
with a capacity of 100 tons/month
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units
Electroslag Furnaces
 
with a capacity of 140 tons/month
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lines
Drawing Production Lines
 
with a capacity of 100 tons/month
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units
Vacuum Annealing Furnaces
 
ensuring material performance stability and surface finish
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sets
Surface Treatment Equipment
 
for anodizing and polishing.

Testing Equipment

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units
Spectrometer
 
for composition testing
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unit
X-ray Testing Machine
 
for internal defect detection
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unit
Electron Microscope
 
for material microstructure analysis

Technical Processes

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Production Efficiency
 
Introduced fully automated rolling equipment

Proprietary

High-Temperature Annealing Process
 
ensuring excellent ductility and corrosion resistance of nickel strips
QC Team

Quality Control and Management

Production Management System: Strictly adheres to ISO 9001 standards.
Quality Control Process:
- Raw Material Inspection: All raw materials undergo spectral analysis, with purity levels above 99.6%.
- Process Monitoring: Each production stage is equipped with quality control personnel for real-time sampling and testing.
- Final Inspection: 100% testing of key parameters such as dimensions, strength, and resistivity, ensuring a product qualification rate of over 99%.
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Reserch & Development

Technical Team

R&D Team: Consists of 5 experienced engineers focused on developing new alloy materials and improving production processes.
Technical Support: Regular training for production workers to enhance operational skills and ensure efficient equipment operation.
Fast Delivery

Delivery and Service

Rapid Delivery Capability:
- Standard pure nickel strips and wires: 7-15 days delivery.
- Customized alloy orders: 15-30 days delivery.
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Workshop 1: Wire Drawing Workshop

Function Overview

 
The wire drawing workshop is responsible for producing alloy wires, including alloy filaments, widely used in electronics, electrical, heating equipment, and automotive industries, meeting diverse customer needs.
  

Equipment and Processes

 
Equipment Brands: Primarily imported from Germany and Japan, ensuring precision and production efficiency.
Processes: Utilizes advanced cold rolling and hot drawing techniques to ensure wire uniformity, smoothness, and strength.
Precision Control: Real-time monitoring and fine-tuning technology ensure dimensional accuracy of ±0.01mm, minimizing waste and errors during production.
Personnel Experience: Operated by skilled technicians with an average of over 5 years of experience, capable of handling complex production issues.

Personnel Composition

 
Wire Drawing Workers: 5, responsible for equipment operation and adjustments.
Quality Control Staff: 2, conducting real-time quality monitoring to ensure each batch meets specifications.
 
  

Workshop 2: Annealing Workshop

Function Overview

 
The annealing workshop handles the annealing of alloy wires and strips, aimed at improving material ductility and tensile strength. Precise control of temperature and time ensures optimal performance for subsequent processing.
  
  

Equipment and Processes

 
Equipment Quantity: 6 vacuum annealing furnaces, ensuring heating in an oxygen-free environment to prevent surface oxidation.
Equipment Brands: Primarily high-end vacuum furnaces from Japan and temperature control equipment from Switzerland for precise temperature and atmosphere control.
Processes: Employs precise temperature control technology, with annealing temperatures tailored to different materials and real-time atmosphere monitoring for optimal results.
Precision Control: Temperature control accuracy of ±1°C, with fully automated annealing processes to minimize human error.

Personnel Composition

 
Annealing Workers: 3, responsible for furnace operations and temperature monitoring.
Quality Control Staff: 2, responsible for post-annealing quality checks to ensure materials meet usage standards.
 

Workshop 3: Machining Workshop

Function Overview

 
The machining workshop handles deep processing of alloy materials, including precision cutting, drilling, milling, and boring, suitable for photovoltaic accessories, automotive components, and other high-precision parts.
  

Equipment and Processes

 
Equipment Quantity: 4 CNC machining centers with high automation and precision control.
Equipment Brands: Primarily from Germany (e.g., DMG) and Japan (e.g., Mitsubishi).
Processes: Utilizes CNC technology and high-precision tools, integrated with CAD/CAM systems for design and process control, ensuring product accuracy and shape stability.
Precision Control: Machining accuracy of ±0.01mm, with dual quality inspections to ensure dimensional and surface quality.

Personnel Composition

 
Machining Workers: 4, with extensive CNC machining experience, capable of resolving technical production challenges.
Quality Control Staff: 1, responsible for inspecting dimensions, surface quality, and structural integrity of parts.
 
Contact

Get In Touch

We implement comprehensive quality control at every stage, including raw materials, production processes, and finished products.
Email dlx-group@dlx-alloy.com
Phone 0086-1990 6119 641
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
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