Leading Thermal Spray Wire Factory Since 2002

● Strict Control Of Raw Materials
● 100% Quality Inspection
● More Than 20 Years Of Experience In The Industry
● 12,000m² Self-owned Factory
● Annual Production Capacity Of 1200 Tonnes

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Thermal Spray Wire Manufacturer & Supplier

DLX Alloy specializes in manufacturing and supplying high-quality Thermal Spray Wires available in various compositions, forms, and specifications. Our premium alloys are designed for superior heat resistance, oxidation resistance, and durability, ensuring safety and performance. These eco-friendly materials are engineered for high-temperature applications, offering excellent corrosion resistance and stability. We provide a wide range of Thermal Spray Wire products, including wires, strips, and custom forms tailored to your needs.

Looking to purchase a bulk order of Thermal Spray Wires? DLX Alloy can meet your production requirements. If you have specific needs not listed here, feel free to request customization. Contact us today, and we’ll be happy to assist you!

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Thermal Spray Wire Features

Corrosion protection: Zinc and aluminum coatings for bridges, ships, and pipelines
Wear resistance: Molybdenum coatings for automotive parts such as pistons and gears
Thermal barriers: Aluminum-based or nickel-based coatings for turbines and exhaust systems
Repair & restoration: Steel and alloy coatings for repairing worn or damaged industrial parts
Electrical conductivity: Copper and aluminum coatings for electronic and electrical contacts
Versatility: Wide range of materials and substrates
Durability: Enhances surface hardness, corrosion resistance, and heat resistance
Cost efficiency: Extends the lifespan of expensive components
Low heat input: Minimizes deformation of the base material

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Chemical Composition

Nickel (Ni)	95%
Aluminum (Al)	5%

Physical & Mechanical Properties

Melting Point	1400-1450°C
Density	8.9 g/cm³
Bond Strength	≥ 55 MPa (Flame spray), ≥ 70 MPa (Electric arc spray)
Size	1.2/1.6/2.0mm
Weight of Axle	15kg

Spraying Parameters (Electric Arc Spray)

Parameter	Recommended Value
Spray Voltage	30-40V
Spray Current	100-300A
Air Pressure	0.4-0.6MPa
Spray Distance	100-150mm
Preheat Temperature	80-150°C
Coating Thickness	0.1-1.5mm

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Production Process of Thermal Spray Wire

DLX Alloy has over 20 years of experience in manufacturing custom Thermal Spray Wires with innovative compositions and forms. Elevate your industrial applications with our comprehensive offerings as a leading Thermal Spray Wire manufacturer. From high-performance wires to tailored alloy designs, we specialize in crafting premium Thermal Spray Wires that embody durability, heat resistance, and superior quality.

1.Ingredients
2.Smelting
3.Hot-rolling
4.Heat Treatment
5.Wire Drawing
6.Heat Treatment Annealing
7.Detecting
8.Packing

Steps	DZX Do	Time
Confirmation of product parameters and application	We confirm the product according to the demand	Immediate
Sample customization	In stock or confirm OEM/ODM customization	Immediate
Production and processing	Confirmation of production as well as product testing	7-15 days
Packaging and Transportation	Using carton + preservative film + pallet	According to the national

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How Does DLX ALLOY Control The Quality?

1.Raw Material Purchase Control

Establish long-term co-operation with reputable raw material suppliers to ensure the quality stability of raw materials.
Each batch of raw materials are required to provide quality documents (such as raw material reports, composition test reports, etc.).
Through professional incoming material testing, including chemical equipment composition analysis and mechanical performance testing, to ensure compliance with technical requirements.

2. Production process control

On-line inspection of key production nodes, such as dimensional measurement, strength test, etc., to ensure that the products at each stage are qualified.
Real-time monitoring of heat treatment, welding and other processes to ensure that the process parameters meet the design requirements.

3. Finished product quality testing

Chemical composition analysis: confirm the product composition by spectral analyser.
Mechanical performance test: including axial, impact, elasticity and other tests.
Non-destructive testing: Ensure that the products are free of cracks, air holes and other defects through scanning, ray testing, magnetic particle or penetration testing.
Appearance testing: check whether the product surface is smooth and free of scratches, rust or other surface defects.

Thermal Spray Wire Wholesale

High-Temperature Thermal Spray Wire for Industrial Heating – Bulk Wholesale Available，we specialize in manufacturing and supplying Thermal Spray Wire products in bulk.Our materials are widely used for electric heating elements, cutting machines, furnace components, and more.For large quantities, we have more discounts.

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Best-in-Class Thermal Spray Wire Factory

Changzhou DLX Alloy Company was established in 2002 as a professional alloy materials manufacturer. We specialize in the development and production of various metal alloys, including FeCrAl alloys, NiCr alloys, copper-nickel alloys, Inconel alloys, and Hastelloy alloys. These materials can be processed into pipes, pipe fittings, rods, plates, and wires according to your specific needs. Our alloys are widely used in industries such as aerospace, energy, automotive, medical equipment, chemicals, and electronics, receiving consistent praise from our clients.

Our alloy material products have been exported to over 130 countries and regions globally, including South Asia (20%), South America (15%), and Western Europe (15%), establishing long-term cooperation with several international aerospace manufacturers, power companies, and automotive parts suppliers.

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Why Choose DLX Thermal Spray Wire?

One-stop Solution

We have established in-depth strategic cooperation with many metal and alloy production bases, covering the product lines from base metals to high-end special alloys.

Professional R&D Team

The company has its own technical research and development team, whose members are senior experts in the field of metal, and we can provide you with exclusive customised metal products according to your specific chemical compositions, special dimensions and specifications.

Full Set of Certification

The company has passed a number of international certifications (ISO 9001, CE, RoHS, etc.), to achieve strict control of raw materials, the production process of multi-stage testing and monitoring to ensure that each product can meet customer requirements.

Strong Supply Chain Cost Control

With years of deep ploughing and accumulation of massive orders, efficient logistics planning and accurate inventory management, significantly compressed purchasing, transport and warehousing costs. Giving dealers more competitive prices and reserving sufficient profit margins; we can flexibly respond to emergency replenishment.

Frequently Asked Questions

Thermal Spray Wire FAQ

Q What forms are thermal spray wires supplied in?

customizable for length and packaging.
Q What are the surface preparation requirements for thermal spray wire?

Substrates need cleaning and roughening to ensure coating adhesion.
Q How do I choose the right thermal spray wire material?

Select based on application needs, such as wear resistance, corrosion resistance, or conductivity.
Q Is the spraying process for thermal spray wire complex?

Requires specialized spraying equipment and techniques, but the process is established and efficient.
Q How do thermal spray wires perform in high-temperature environments?

Performs excellently, forming high-temperature-resistant coatings to protect substrates from heat damage.
Q What applications are thermal spray wires suitable for?

Used in aerospace components, industrial equipment surface repair, protective coatings, and wear-resistant parts manufacturing.
Q What are the main characteristics of thermal spray wire?

High melting point, wear-resistant, corrosion-resistant, ideal for forming durable surface coatings.

Factory FAQ

Q How long is the delivery time?

It depends on the quantity of the order, 10-30 days for small orders. For large orders, it takes 60 days.
Q Do you accept OEM/ODM production?

Yes! We accept OEM/ODM production. You can send us your samples or drawings.
Q How do you control the quality of your products? Do the chemical properties of the products meet the quality standards?

With professional quality team, advanced product quality planning, strict implementation and continuous improvement, we will issue product quality inspection certificate, including chemical analysis report.
Q We have a professional business team who will work one-on-one to protect your product needs, and if you have any questions, he can answer them for you!

Yes, you can. Please tell us the products and applications you need, and we will send you detailed technical data and drawings for your evaluation and confirmation.
Q How do you handle pre-sale and after-sale service?

We have a professional business team who will work one-on-one to protect your product needs, and if you have any questions, he can answer them for you!
Q Can I visit your factory before placing an order?

Yes, you are welcome to visit our factory. We are glad to have the opportunity to get to know each other.
Q Where is your production base?

We manufacture our products in Jiangsu, China and ship them from China to your country as soon as possible, which usually depends on your product requirements and quantity.
Q Can you send samples?

Yes, we can.

Email	dlx-group@dlx-alloy.com
Phone	0086-1990 6119 641
Address	NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China