Cr20Ni80 Thermal Spray Wire - Nichrome Alloy for High Temperature
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Cr20Ni80 Thermal Spray Wire - Nichrome Alloy for High Temperature

Our Cr20Ni80 thermal spray wire, a premium nichrome alloy composed of 20% chromium and 80% nickel, is engineered for superior resistance to oxidation and corrosion at elevated temperatures up to 1200°C. Ideal for arc spraying and flame spraying techniques, this nichrome wire ensures robust coatings that protect against wear, heat, and chemical degradation.
  • Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276

  • DLX

  • Bright,Oxidized

  • ISO9001

  • 5kg

  • 7-20 days

Availability:

Product Description

OverviewCr20Ni80 Nichrome Alloy Thermal Spray Wire

Thermal Spray Wire

Description of Cr20Ni80 Thermal Spray Wire

DLX Cr20Ni80 nichrome alloy thermal spray wire stands out as a high-performance material for thermal spraying processes, offering unmatched thermal stability and adhesion in extreme conditions. This nichrome wire variant excels in forming dense, uniform coatings that enhance component lifespan by resisting scaling and thermal shock. Commonly used in high-temperature environments, it provides a cost-effective alternative to more exotic alloys while maintaining superior mechanical properties. Whether for repair or new manufacturing, our Cr20Ni80 thermal spray wire integrates seamlessly into spray systems, delivering consistent results for professionals in thermal coating services across global markets like the USA, Europe, and Asia.

THERMAL SPRAY WIRETHERMAL SPRAY WIRE

Feature of Cr20Ni80 Nichrome Wire

  • Exceptional High-Temperature Resistance in Cr20Ni80 Nichrome Wire

    Withstands temperatures up to 1200°C without significant degradation, ideal for nichrome alloy applications in furnaces and heaters.

  • Superior Oxidation and Corrosion Protection via Thermal Spray Nichrome Alloy

    The 20% chromium content forms a protective oxide layer, enhancing longevity in harsh chemical environments.

  • Excellent Adhesion and Bond Strength in Cr20Ni80 Thermal Spray Coatings

    Ensures strong metallurgical bonding to substrates like steel, aluminum, and ceramics during arc or flame spraying.

  • High Electrical Resistivity for Nichrome Alloy Wire Uses

    Boasts resistivity of about 1.09 μΩ·m, making it suitable for both thermal spraying and resistance heating elements.

  • Versatile Diameter Options in High-Temperature Nichrome Thermal Spray Wire

    Available in standard sizes to fit various spray guns, promoting efficient deposition rates and minimal waste.

Video of Cr20Ni80 Thermal Spray Wire

DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.

Specification

Specification of Cr20Ni80 Thermal Spray Wire

Thermal Spray WireThermal Spray Wire

Item Inconel 625 Ni95Al5 45CT Monel 400 Monel K500 HC-276 Cr20Ni80
C ≤0.05 ≤0.02 0.01-0.1 ≤0.04 ≤0.25 ≤0.02 ≤0.08
Mn ≤0.4 ≤0.2 ≤0.2 2.5-3.5 ≤1.5 ≤1.0 ≤0.06
Fe ≤1.0 N/A ≤0.5 ≤1.0 ≤1.0 4.0-7.0 N/A
P ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.02
S ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01
Si ≤0.15 ≤0.2 ≤0.2 ≤0.15 ≤0.5 ≤0.08 0.75-1.6
Cu N/A N/A N/A rest 27-33 N/A N/A
Ni rest rest rest 65-67 rest rest rest
Co N/A N/A N/A N/A N/A N/A N/A
Al ≤0.4 4-5 N/A ≤0.5 2.3-3.15 N/A N/A
Ti ≤0.4 0.4-1 0.3-1 2.0-3 0.35-0.85 N/A N/A
Cr 21.5-23 ≤0.2 42-46 N/A N/A 14.5-16 20-23
Nb 3.5-4.15 N/A N/A N/A N/A N/A ≤1.0
Mo 8.5-10 N/A N/A N/A N/A 15-17 N/A
V N/A N/A N/A N/A N/A ≤0.35 N/A
W N/A N/A N/A N/A N/A 3.0-4.5 N/A
Impurities ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5

factory

PACKAGEpackage

THERMAL SPRAY WIRE

Application Field

Application Field of Cr20Ni80 Thermal Spray Wire

Cr20Ni80 thermal spray wire is widely used for protective and restorative coatings in extreme environments:

  • Aerospace Component Protection with Nichrome Thermal Spray Wire

    Used for coating turbine blades and engine parts to resist high-temperature oxidation in aircraft manufacturing across North America and Europe.

  • Automotive Exhaust Systems via Cr20Ni80 High-Temperature Alloy

    Applies durable coatings to manifolds and catalytic converters, enhancing heat resistance in global automotive sectors.

  • Power Generation Turbine Repairs Using Nichrome Alloy Thermal Spraying

    Ideal for restoring boiler tubes and heat exchangers in energy plants, preventing corrosion in high-heat environments.

  • Industrial Furnace Linings with Cr20Ni80 Thermal Spray Coatings

    Provides protective layers for heating elements in metallurgical and glass industries, extending service life.

  • Marine and Offshore Equipment Nichrome Wire Applications

    Coats structures exposed to saltwater and heat, offering corrosion resistance for oil rigs and ships in coastal regions.

  • Electronics and Sensor Manufacturing High-Temperature Nichrome Solutions

    Employed in creating resistive coatings for sensors operating in extreme conditions, supporting tech industries globally.

THERMAL SPRAY WIRE

DLX Advantage

Advantage of Cr20Ni80 Thermal Spray Wire

DLX ALLOY

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

DLX ALLOYDLX ALLOY

Advantage of DLX ALLOY

  • Wholesale & Bulk Discounts – Special pricing for large-volume orders.

  • Fast & Global Shipping – Reliable worldwide delivery options.

  • Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.

  • Custom Order Sizes – Available in spools, coils, and cut-to-length options.

  • Guaranteed Stock Availability – Ready for immediate dispatch.

  • Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.

  • Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.

DLX ALLOY

THERMAL SPRAY WIRE

DLX ALLOY

FAQ

FAQs of Cr20Ni80 Thermal Spray Wire

1.Why Choose Our Cr20Ni80 Thermal Spray Wire?

  • Factory Direct Supply with Competitive Wholesale Prices

  • Custom Sizes & Large Stock Availability

  • Fast Global Shipping & Reliable Industrial Supply

  • Guaranteed High Purity for Electronic & Industrial Applications

2. How Long Is the Delivery Time for Cr20Ni80 Thermal Spray Wire?

Delivery for Cr20Ni80 Thermal Spray Wire typically takes 10-30 days for small orders, while large orders require up to 60 days, depending on quantity and specifications.

3. Do You Accept OEM/ODM for Cr20Ni80 Thermal Spray Wire?

Yes, we fully support OEM/ODM production for DLX Thermal Spray Wires—simply send your samples or drawings for customized manufacturing solutions.

4. What Are the Payment Terms for Buying Cr20Ni80 Thermal Spray Wire?  

We accept flexible payment terms for Cr20Ni80 Thermal Spray Wire orders, including T/T, L/C, D/A, D/P, Western Union, MoneyGram, and PayPal.

5. Can I Visit Your Factory Before Ordering Cr20Ni80 Thermal Spray Wire?  

Yes, you're welcome to visit our DLX Thermal Spray Wires production facility—we're excited to build partnerships through in-person meetings.

6. Where Is Your Cr20Ni80 Thermal Spray Wire Production Base Located?  

DLX Thermal Spray Wires are manufactured in Jiangsu, China, with efficient global shipping based on your order quantity and specific requirements.

7. Can You Send Cr20Ni80 Thermal Spray Wire Samples?  

Yes, we provide free DLX Thermal Spray Wires samples to help you evaluate quality and performance before bulk purchase.

THERMAL SPRAY WIRE

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We implement comprehensive quality control at every stage, including raw materials, production processes, and finished products.
Email dlx-group@dlx-alloy.com
Phone 0086-13218680935
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
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