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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
5kg
7-20 days
Product Description
In the world of thermal spraying materials, Ni95Al5 stands out as a reliable nickel aluminum alloy wire tailored for high-temperature environments. This thermal spray coating wire excels in creating self-bonding layers that resist thermal shock and scratching, making it an essential choice for industrial wear resistance solutions. Whether used in arc spraying equipment or flame spray systems, Ni95Al5 wire, equivalent to Metco 8400, offers superior adhesion and longevity. Its composition ensures a melting point of 1400-1450°C and a density of 8.9 g/cm³, providing robust protection for components exposed to extreme conditions. As a key player in metal surface coatings, this alloy supports efficient restoration of machinery parts, boosting operational efficiency across various sectors.
Achieves high bond strength (≥55 MPa in flame spray, ≥70 MPa in arc spray) for reliable adhesion in thermal spray bonding coats.
Withstands extreme heat up to 1400°C, preventing degradation in hot-surface applications like turbine blades.
Protects against scratching and mechanical wear, extending the lifespan of industrial components.
Offers excellent protection in corrosive atmospheres, ideal for harsh chemical and thermal cycling conditions.
Easy to apply using standard thermal spraying equipment, ensuring smooth operation and consistent results.
Acts as an effective primer layer, enhancing the performance of topcoats in composite thermal spray systems.
DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Ideal for coating hot-section components to resist oxidation and wear in high-temperature engines.
Repairs worn shafts, rollers, and pistons, restoring dimensions and improving durability in manufacturing settings.
Provides corrosion-resistant layers for pipes, valves, and drilling tools exposed to abrasive and chemical environments.
Protects boiler parts and heat exchangers from thermal shock and oxidation in energy production facilities.
Used for rebuilding engine parts and ship components, offering scratch resistance in high-wear scenarios.
Serves as a bonding substrate for multi-layer systems in various industrial sectors requiring long-term surface integrity.
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Ni95Al5 (also called NiAl 95/5 or Nickel Aluminum 95/5) is an exothermic nickel-aluminum alloy thermal spray wire containing approximately 95% nickel and 5% aluminum. It is specifically engineered to produce self-bonding coatings with exceptional high-temperature oxidation resistance and strong adhesive strength.
Both usages are common.
Most frequently used as a premium bond coat / adhesion-promoting underlayer for ceramic top coats (TBC), hard-facing layers, or other thermal barrier coatings.
Also widely applied as a standalone high-temperature wear-resistant coating, oxidation-resistant layer, or dimensional restoration material on carbon steel, low-alloy steel, and stainless substrates.
Under standard twin-wire arc spray parameters and proper surface preparation (grit blast Ra 3–6 μm), bond strength usually reaches 8,000–12,000 psi (55–83 MPa), sometimes higher depending on substrate material and spray process.
Continuous service temperature is generally 750–850°C in oxidizing atmospheres. Short-term peaks can reach ~900–980°C depending on exact environment and coating thickness.
