DLX Premium Thermal Spray Wires - Durable Coating for Heavy Industry
You are here: Home » Products » Thermal Spray Wire » DLX Premium Thermal Spray Wires - Durable Coating for Heavy Industry

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button

DLX Premium Thermal Spray Wires - Durable Coating for Heavy Industry

Premium thermal spray wires from DLX are engineered for superior wear resistance and corrosion protection in demanding industrial environments. Our thermal spray wires deliver high-performance coatings, ensuring extended equipment life and reduced maintenance costs. As a leading thermal spray wires supplier, DLX offers factory-direct quality with customizable options for heavy industry applications.
  • Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276

  • DLX

  • Bright,Oxidized

  • ISO9001

  • 5kg

  • 10-25 days

Availability:

Product Description

Overview

Thermal Spray Wire

Description of DLX Premium Thermal Spray Wires

Premium thermal spray wires are specialized alloys designed for thermal spraying processes, such as HVOF, plasma, and arc spraying, to create durable protective coatings. These thermal spray wires consist of materials like nickel-based, cobalt-based, and iron-based alloys, optimized for adhesion, density, and longevity.

DLX's premium thermal spray wires are produced with high-purity raw materials and advanced extrusion techniques, available in diameters from 1.2mm to 4.8mm. Ideal for surface engineering in heavy industry, they provide exceptional resistance to abrasion, erosion, and chemical attack, making them indispensable for thermal spray coating solutions.

THERMAL SPRAY WIRETHERMAL SPRAY WIRE

Feature of DLX Premium Thermal Spray Wires

✔Exceptional Corrosion Resistance

 Provides superior protection against acids, seawater, and oxidation, making it essential for marine and chemical industries as a key feature of our thermal spray wires.

✔High-Temperature Stability

Retains mechanical properties up to 1000°C, perfect for Inconel 625 thermal spray wire in aerospace and power generation.

✔Excellent Wear and Abrasion Resistance

Forms dense, hard coatings to combat erosion, a hallmark of high-performance thermal spray wires like Monel 400.

✔Strong Adhesion and Bond Strength

Ensures durable coatings on diverse substrates, enhancing reliability in industrial thermal spray applications.

✔Versatile Processing Compatibility

Suitable for multiple spraying methods, with customizable finishes for optimal thermal spray wires performance.

Video of DLX Premium Thermal Spray Wires

DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.

Specification

Specification of DLX Premium Thermal Spray Wires

Thermal Spray WireThermal Spray Wire

MIG 0.80mm 1.0mm 1.2mm 1.6mm
TIG 1.6mm*1000mm
2.0mm*1000mm
2.4mm*1000mm
3.2mm*1000mm
4.0mm*1000mm
Item Inconel 625 Ni95Al5 45CT Monel 400 Monel K500 HC-276 Cr20Ni80
C ≤0.05 ≤0.02 0.01-0.1 ≤0.04 ≤0.25 ≤0.02 ≤0.08
Mn ≤0.4 ≤0.2 ≤0.2 2.5-3.5 ≤1.5 ≤1.0 ≤0.06
Fe ≤1.0 N/A ≤0.5 ≤1.0 ≤1.0 4.0-7.0 N/A
P ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.02
S ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01
Si ≤0.15 ≤0.2 ≤0.2 ≤0.15 ≤0.5 ≤0.08 0.75-1.6
Cu N/A N/A N/A rest 27-33 N/A N/A
Ni rest rest rest 65-67 rest rest rest
Co N/A N/A N/A N/A N/A N/A N/A
Al ≤0.4 4-5 N/A ≤0.5 2.3-3.15 N/A N/A
Ti ≤0.4 0.4-1 0.3-1 2.0-3 0.35-0.85 N/A N/A
Cr 21.5-23 ≤0.2 42-46 N/A N/A 14.5-16 20-23
Nb 3.5-4.15 N/A N/A N/A N/A N/A ≤1.0
Mo 8.5-10 N/A N/A N/A N/A 15-17 N/A
V N/A N/A N/A N/A N/A ≤0.35 N/A
W N/A N/A N/A N/A N/A 3.0-4.5 N/A
Impurities ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5

factory

PACKAGEpackage

THERMAL SPRAY WIRE

Application Field

Application Field of DLX Premium Thermal Spray Wires

1. Mining and Construction Equipment

  • Coats components such as conveyor screws, hoppers, and crusher parts to prevent wear.

  • Extends the service life of equipment subjected to high-impact and abrasive environments.

2. Oil and Gas Industry

  • Applied to drilling tools, pump housings, and valves to resist erosion and mechanical stress.

  • Inconel 625 thermal spray wire for turbine blades, boiler tubes, and heat exchangers in high-heat environments.

3. Power Generation

  • Protects turbine blades, boiler tubes, and heat exchanger surfaces from wear and corrosion.

  • Ensures long-term performance and efficiency in high-temperature operations.

4. Steel and Metal Processing

  • Used for coating rollers, guide bars, and molds to prevent premature wear and material loss.

  • Improves productivity and reduces operational costs by extending equipment lifespan.

5. Agricultural and Industrial Machinery

  • Provides a wear-resistant coating for plowshares, cutting blades, and industrial mixing equipment.

  • Reduces equipment failures, ensuring consistent performance under heavy usage.

THERMAL SPRAY WIRE

DLX Advantage

Advantage of DLX Premium Thermal Spray Wires

DLX ALLOY

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

DLX ALLOYDLX ALLOY

Advantage of DLX ALLOY

  • Wholesale & Bulk Discounts – Special pricing for large-volume orders.

  • Fast & Global Shipping – Reliable worldwide delivery options.

  • Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.

  • Custom Order Sizes – Available in spools, coils, and cut-to-length options.

  • Guaranteed Stock Availability – Ready for immediate dispatch.

  • Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.

  • Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.

DLX ALLOY

THERMAL SPRAY WIRE

DLX ALLOY

FAQ

FAQs of DLX Premium Thermal Spray Wires

1.Why Choose Our DLX Premium Thermal Spray Wires?

  • Factory Direct Supply with Competitive Wholesale Prices

  • Custom Sizes & Large Stock Availability

  • Fast Global Shipping & Reliable Industrial Supply

  • Guaranteed High Purity for Electronic & Industrial Applications

2.How long is the delivery time?

It depends on the quantity of the order, 10-30 days for small orders. For large orders, it takes 60 days.

3.Do you accept OEM/ODM production?

Yes! We accept OEM/ODM production. You can send us your samples or drawings.

4.What is your payment terms? 

T/T, L/C, D/A, D/P, Western Union, MoneyGram, Paypal

5.Can I visit your factory before placing an order?

Yes, you are welcome to visit our factory. We are glad to have the opportunity to get to know each other.

6.Where is your production base?

We manufacture our products in Jiangsu, China and ship them from China to your country as soon as possible, which usually depends on your product requirements and quantity.

7.Can you send samples?

Yes, we can.

THERMAL SPRAY WIRE

Previous: 
Next: 

Product Category

Contact

Get In Touch

We implement comprehensive quality control at every stage, including raw materials, production processes, and finished products.
Email dlx-group@dlx-alloy.com
Phone 0086-1990 6119 641
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
Follow Us
Inquiry
Products
About Us
© COPYRIGHT 2025 CHANGZHOU DLX ALLOY CO., LTD. ALL RIGHTS RESERVED.