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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
5kg
7-20 days
Product Description
Professional Inconel 625 Thermal Spray Wire is engineered from a nickel-chromium-molybdenum-niobium alloy that provides exceptional mechanical strength and corrosion resistance. The alloy maintains structural integrity under extreme temperatures and aggressive chemical exposure, making it an ideal solution for protective thermal spray coatings.
This thermal spray wire is compatible with electric arc spray systems and produces dense, uniform coatings that effectively protect metal surfaces against wear, oxidation, saltwater corrosion, and chemical attack. It is especially suitable for seawater applications where durability and reliability are essential.
With excellent machinability and spraying efficiency, Inconel 625 spray wire helps extend equipment service life while reducing maintenance costs in demanding industrial environments.
Excellent resistance to seawater and chloride corrosion
High tensile strength and superior mechanical properties
Outstanding oxidation and high-temperature resistance
Strong coating adhesion and dense spray structure
Stable arc spraying performance with low porosity
Suitable for harsh marine and offshore environments
Long service life and reduced maintenance requirements
Compatible with most electric arc thermal spray equipment
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Professional Inconel 625 Thermal Spray Wire is widely used in the following industries and applications:
Marine and shipbuilding industries
Offshore oil and gas platforms
Seawater desalination systems
Power generation equipment
Hydraulic and pump components
Heat exchangers and boiler systems
Chemical processing equipment
Aerospace and defense components
Corrosion protection for steel structures
High-temperature industrial machinery
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Inconel 625 thermal spray wire is mainly used for protective coatings that require excellent corrosion resistance, high strength, and durability in harsh environments such as seawater, offshore, and high-temperature industrial conditions.
Yes. Inconel 625 offers exceptional resistance to seawater corrosion, chloride attack, and salt spray environments, making it ideal for marine and offshore applications.
This wire is primarily designed for electric arc spray systems and can be used with most standard arc spraying equipment.
Inconel 625 coatings provide excellent corrosion protection, oxidation resistance, wear resistance, and long-term durability while extending the service life of critical components.
Industries including marine engineering, offshore oil & gas, aerospace, power generation, chemical processing, and heavy industry commonly use Inconel 625 spray wire.
Yes. Inconel 625 coatings maintain excellent mechanical properties and oxidation resistance at elevated temperatures, making them suitable for demanding thermal environments.
