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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
10kg
7-20 days
Aviation, Electronics, Industrial, Medical, Chemical
Product Description
Ni95Al5 Arc Spray Alloy Wire is designed to produce high-strength bond coatings that improve adhesion between the substrate and topcoat in thermal spraying systems. The alloy forms dense and durable coatings with excellent resistance to oxidation, thermal shock, and high-temperature environments.
This wire is commonly used as a bond coat prior to ceramic or other protective topcoats in aerospace, power generation, marine, and industrial applications. Its self-bonding characteristics ensure strong adhesion to metal substrates, helping extend component lifespan and improve coating performance.
Compatible with standard electric arc spray systems, Ni95Al5 wire offers smooth wire feeding, stable atomization, and efficient deposition rates for consistent production quality.
Excellent bonding strength and coating adhesion
Superior oxidation and high-temperature resistance
Stable arc spray performance and efficient deposition
Dense and uniform coating structure
Ideal as a bond coat for thermal spray systems
Good resistance to thermal shock and wear
Suitable for surface restoration and corrosion protection
OEM manufacturing and customized specifications available
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Ni95Al5 Arc Spray Alloy Wire is widely used in:
Bond coat applications for thermal spray coatings
Aerospace component protection
Gas turbines and power generation equipment
Marine and offshore industries
Industrial machinery surface restoration
Corrosion-resistant coating systems
Boiler and heat exchanger components
Steel structure protection
Repair of worn mechanical parts
High-temperature industrial applications
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Ni95Al5 arc spray alloy wire is mainly used as a bond coat in thermal spray systems to improve coating adhesion and provide oxidation-resistant surface protection.
The alloy has excellent self-bonding properties, allowing it to form strong adhesion between the substrate and the topcoat for enhanced coating durability.
Ni95Al5 wire is designed for electric arc spray systems and is compatible with most standard thermal arc spraying equipment.
Yes. The nickel aluminum alloy offers excellent oxidation resistance and performs well in high-temperature environments.
Industries including aerospace, marine, power generation, steel manufacturing, and industrial maintenance commonly use Ni95Al5 coatings.
