High-Performance Thermal Spray Wires Supplier - Inconel 625, Monel 400
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High-Performance Thermal Spray Wires Supplier - Inconel 625, Monel 400

Thermal Spray Wires, renowned for their exceptional corrosion resistance and high-temperature performance, are essential in protective coating applications. Our high-performance thermal spray wires in alloys like Inconel 625 and Monel 400 meet rigorous industry standards, delivering superior durability and reliability.
  • Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276

  • DLX

  • Bright,Oxidized

  • ISO9001

  • 5kg

  • 10-25 days

Availability:

Product Description

Overview

Thermal Spray Wire

Description of Thermal Spray Wires

Thermal spray wires, particularly Inconel 625 and Monel 400, are premium nickel-based alloys designed for advanced thermal spraying applications. Inconel 625 offers outstanding oxidation and corrosion resistance at elevated temperatures, while Monel 400 excels in acidic and marine environments. As a trusted thermal spray wires supplier, DLX provides these high-performance thermal spray wires in various diameters for arc spraying, flame spraying, and HVOF processes, meeting ASTM and AWS standards for reliable, high-quality coatings.

Our thermal spray wires are available in diameters from 0.8mm to 4.0mm, ideal for protective layers on substrates in harsh conditions. Whether you're seeking Inconel 625 thermal spray wire for high-heat applications or Monel 400 thermal spray wire for corrosion barriers, DLX ensures purity, consistency, and performance as your go-to thermal spray wires supplier.

THERMAL SPRAY WIRETHERMAL SPRAY WIRE

Feature of Thermal Spray Wires

✔Exceptional Corrosion Resistance

 Provides superior protection against acids, seawater, and oxidation, making it essential for marine and chemical industries as a key feature of our thermal spray wires.

✔High-Temperature Stability

Retains mechanical properties up to 1000°C, perfect for Inconel 625 thermal spray wire in aerospace and power generation.

✔Excellent Wear and Abrasion Resistance

Forms dense, hard coatings to combat erosion, a hallmark of high-performance thermal spray wires like Monel 400.

✔Strong Adhesion and Bond Strength

Ensures durable coatings on diverse substrates, enhancing reliability in industrial thermal spray applications.

✔Versatile Processing Compatibility

Suitable for multiple spraying methods, with customizable finishes for optimal thermal spray wires performance.

Video of Thermal Spray Wires

DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.

Specification

Specification of Thermal Spray Wires

Thermal Spray WireThermal Spray Wire

MIG 0.80mm 1.0mm 1.2mm 1.6mm
TIG 1.6mm*1000mm
2.0mm*1000mm
2.4mm*1000mm
3.2mm*1000mm
4.0mm*1000mm
Item Inconel 625 Ni95Al5 45CT Monel 400 Monel K500 HC-276 Cr20Ni80
C ≤0.05 ≤0.02 0.01-0.1 ≤0.04 ≤0.25 ≤0.02 ≤0.08
Mn ≤0.4 ≤0.2 ≤0.2 2.5-3.5 ≤1.5 ≤1.0 ≤0.06
Fe ≤1.0 N/A ≤0.5 ≤1.0 ≤1.0 4.0-7.0 N/A
P ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.02
S ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01
Si ≤0.15 ≤0.2 ≤0.2 ≤0.15 ≤0.5 ≤0.08 0.75-1.6
Cu N/A N/A N/A rest 27-33 N/A N/A
Ni rest rest rest 65-67 rest rest rest
Co N/A N/A N/A N/A N/A N/A N/A
Al ≤0.4 4-5 N/A ≤0.5 2.3-3.15 N/A N/A
Ti ≤0.4 0.4-1 0.3-1 2.0-3 0.35-0.85 N/A N/A
Cr 21.5-23 ≤0.2 42-46 N/A N/A 14.5-16 20-23
Nb 3.5-4.15 N/A N/A N/A N/A N/A ≤1.0
Mo 8.5-10 N/A N/A N/A N/A 15-17 N/A
V N/A N/A N/A N/A N/A ≤0.35 N/A
W N/A N/A N/A N/A N/A 3.0-4.5 N/A
Impurities ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5

factory

PACKAGEpackage

THERMAL SPRAY WIRE

Application Field

Application Field of Thermal Spray Wires

1. Mining and Construction Equipment

  • Coats components such as conveyor screws, hoppers, and crusher parts to prevent wear.

  • Extends the service life of equipment subjected to high-impact and abrasive environments.

2. Oil and Gas Industry

  • Applied to drilling tools, pump housings, and valves to resist erosion and mechanical stress.

  • Inconel 625 thermal spray wire for turbine blades, boiler tubes, and heat exchangers in high-heat environments.

3. Power Generation

  • Protects turbine blades, boiler tubes, and heat exchanger surfaces from wear and corrosion.

  • Ensures long-term performance and efficiency in high-temperature operations.

4. Steel and Metal Processing

  • Used for coating rollers, guide bars, and molds to prevent premature wear and material loss.

  • Improves productivity and reduces operational costs by extending equipment lifespan.

5. Agricultural and Industrial Machinery

  • Provides a wear-resistant coating for plowshares, cutting blades, and industrial mixing equipment.

  • Reduces equipment failures, ensuring consistent performance under heavy usage.

THERMAL SPRAY WIRE

DLX Advantage

Advantage of Thermal Spray Wires

DLX ALLOY

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

DLX ALLOYDLX ALLOY

Advantage of DLX ALLOY

  • Wholesale & Bulk Discounts – Special pricing for large-volume orders.

  • Fast & Global Shipping – Reliable worldwide delivery options.

  • Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.

  • Custom Order Sizes – Available in spools, coils, and cut-to-length options.

  • Guaranteed Stock Availability – Ready for immediate dispatch.

  • Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.

  • Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.

DLX ALLOY

THERMAL SPRAY WIRE

DLX ALLOY

FAQ

FAQs of Thermal Spray Wires

1.Why Choose Our Thermal Spray Wires?

  • Factory Direct Supply with Competitive Wholesale Prices

  • Custom Sizes & Large Stock Availability

  • Fast Global Shipping & Reliable Industrial Supply

  • Guaranteed High Purity for Electronic & Industrial Applications

2.How long is the delivery time?

It depends on the quantity of the order, 10-30 days for small orders. For large orders, it takes 60 days.

3.Do you accept OEM/ODM production?

Yes! We accept OEM/ODM production. You can send us your samples or drawings.

4.What is your payment terms? 

T/T, L/C, D/A, D/P, Western Union, MoneyGram, Paypal

5.Can I visit your factory before placing an order?

Yes, you are welcome to visit our factory. We are glad to have the opportunity to get to know each other.

6.Where is your production base?

We manufacture our products in Jiangsu, China and ship them from China to your country as soon as possible, which usually depends on your product requirements and quantity.

7.Can you send samples?

Yes, we can.

THERMAL SPRAY WIRE

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We implement comprehensive quality control at every stage, including raw materials, production processes, and finished products.
Email dlx-group@dlx-alloy.com
Phone 0086-1990 6119 641
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
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