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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
5kg
7-20 days
Product Description
DLX Nichrome Cr20Ni80 Thermal Spray Wire is a premium nickel-chromium alloy wire (Ni80Cr20) specifically engineered for thermal spraying applications. Composed of approximately 80% nickel and 20% chromium, this wire delivers outstanding performance in extreme environments where high-temperature oxidation and corrosion are critical concerns.
Widely used in twin wire arc spraying and flame spraying processes, Cr20Ni80 wire produces dense, tightly bonded coatings with minimal porosity and excellent mechanical properties. The resulting coatings maintain stability at temperatures up to 1200°C (2192°F), making them perfect for restoring worn parts, protecting against hot corrosion in boilers, and creating reliable heating element surfaces.
DLX Alloy ensures every spool meets strict international standards, providing consistent purity, uniform diameter, and superior sprayability for maximum deposition efficiency and coating quality.
Resists scaling and oxidation up to 1200°C, far superior to many other thermal spray materials.
Excellent protection in aggressive environments, including sulfur-containing atmospheres and hot corrosion conditions.
Ideal for heating element coatings that require stable resistance and uniform heat distribution.
Ensures durable coatings on diverse substrates, enhancing reliability in industrial thermal spray applications.
Suitable for multiple spraying methods, with customizable finishes for optimal thermal spray wires performance.
DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Cr20Ni80 thermal spray wire is widely used for protective and restorative coatings in extreme environments:
Coats components such as conveyor screws, hoppers, and crusher parts to prevent wear.
Extends the service life of equipment subjected to high-impact and abrasive environments.
Applied to drilling tools, pump housings, and valves to resist erosion and mechanical stress.
Cr20Ni80 Thermal Spray Wire for turbine blades, boiler tubes, and heat exchangers in high-heat environments.
Protects turbine blades, boiler tubes, and heat exchanger surfaces from wear and corrosion.
Ensures long-term performance and efficiency in high-temperature operations.
Used for coating rollers, guide bars, and molds to prevent premature wear and material loss.
Improves productivity and reduces operational costs by extending equipment lifespan.
Provides a wear-resistant coating for plowshares, cutting blades, and industrial mixing equipment.
Reduces equipment failures, ensuring consistent performance under heavy usage.
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Factory Direct Supply with Competitive Wholesale Prices
Custom Sizes & Large Stock Availability
Fast Global Shipping & Reliable Industrial Supply
Guaranteed High Purity for Electronic & Industrial Applications
Delivery for Cr20Ni80 Thermal Spray Wire typically takes 10-30 days for small orders, while large orders require up to 60 days, depending on quantity and specifications.
Yes, we fully support OEM/ODM production for DLX Thermal Spray Wires—simply send your samples or drawings for customized manufacturing solutions.
We accept flexible payment terms for Cr20Ni80 Thermal Spray Wire orders, including T/T, L/C, D/A, D/P, Western Union, MoneyGram, and PayPal.
Yes, you're welcome to visit our DLX Thermal Spray Wires production facility—we're excited to build partnerships through in-person meetings.
DLX Thermal Spray Wires are manufactured in Jiangsu, China, with efficient global shipping based on your order quantity and specific requirements.
Yes, we provide free DLX Thermal Spray Wires samples to help you evaluate quality and performance before bulk purchase.
