Industrial 45CT Thermal Arc Spray Wires 1.6mm
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Industrial 45CT Thermal Arc Spray Wires 1.6mm

45CT Thermal Arc Spray Wire is a high-hardness iron-based alloy designed for superior wear and abrasion resistance. It is widely used in thermal spray applications where components are exposed to severe mechanical wear, impact, and erosion. With its unique blend of strength and durability, 45CT thermal spray wire is an ideal solution for industries requiring long-lasting protective coatings in demanding environments.
  • Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276

  • DLX

  • Bright,Oxidized

  • 8.4~8.6 g/cm³

  • ISO9001

  • 10kg

  • 10-25 days

  • chemical,petroleum

  • Nickel Base Alloy

Availability:

Product Description

Overview

THERMAL SPRAY WIRE

Description of 45CT Thermal Arc Spray Wires

45CT Thermal Arc Spray Wires offer exceptional resistance to high-temperature corrosion and oxidation, alongside good mechanical properties and excellent sprayability. They are extensively utilized in power generation, waste incineration, chemical processing, pulp and paper, and other demanding industries requiring superior surface protection.


As a reliable manufacturer and supplier, DLX Alloy provides wholesale 45CT Thermal Arc Spray Wires at cost-effective prices, offering bulk discounts and global shipping to ensure superior quality, reliability, and performance for critical industrial applications.


Material Overview: 45CT Thermal Arc Spray Wires are based on a nickel-chromium alloy composition, specifically engineered to form coatings with outstanding resistance to high-temperature oxidation, sulfidation, hot corrosion, and erosion. This makes them particularly suitable for thermal spray applications on components exposed to aggressive elevated-temperature environments, such as boiler tubes and heat exchangers.

THERMAL SPRAY WIRETHERMAL SPRAY WIRE

Feature of 45CT Thermal Arc Spray Wires

✔High Hardness and Wear Resistance

 Effectively combats abrasion, erosion, and mechanical wear.

✔ Superior Bond Strength

Ensures excellent adhesion to various substrates for durable coatings.

✔ Corrosion and Oxidation Resistance

Provides protection in harsh industrial conditions.

✔ Thermal Stability

Retains mechanical properties at elevated temperatures.

✔ Versatile Application Methods

Suitable for arc spraying and flame spraying processes.

Video of 45CT Thermal Arc Spray Wires

DLX Alloy's 45CT Thermal Arc Spray Wires deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable 45CT Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.

Specification

Specification of 45CT Thermal Arc Spray Wires


MIG Welding wire45C

MIG 0.80mm 1.0mm 1.2mm 1.6mm
TIG 1.6mm*1000mm
2.0mm*1000mm
2.4mm*1000mm
3.2mm*1000mm
4.0mm*1000mm
Item Inconel 625 Ni95Al5 45CT Monel 400 Monel K500 HC-276 Cr20Ni80
C ≤0.05 ≤0.02 0.01-0.1 ≤0.04 ≤0.25 ≤0.02 ≤0.08
Mn ≤0.4 ≤0.2 ≤0.2 2.5-3.5 ≤1.5 ≤1.0 ≤0.06
Fe ≤1.0 N/A ≤0.5 ≤1.0 ≤1.0 4.0-7.0 N/A
P ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.02
S ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01
Si ≤0.15 ≤0.2 ≤0.2 ≤0.15 ≤0.5 ≤0.08 0.75-1.6
Cu N/A N/A N/A rest 27-33 N/A N/A
Ni rest rest rest 65-67 rest rest rest
Co N/A N/A N/A N/A N/A N/A N/A
Al ≤0.4 4-5 N/A ≤0.5 2.3-3.15 N/A N/A
Ti ≤0.4 0.4-1 0.3-1 2.0-3 0.35-0.85 N/A N/A
Cr 21.5-23 ≤0.2 42-46 N/A N/A 14.5-16 20-23
Nb 3.5-4.15 N/A N/A N/A N/A N/A ≤1.0
Mo 8.5-10 N/A N/A N/A N/A 15-17 N/A
V N/A N/A N/A N/A N/A ≤0.35 N/A
W N/A N/A N/A N/A N/A 3.0-4.5 N/A
Impurities ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5

factory

PACKAGEpackage

THERMAL SPRAY WIRE

Application Field

Application Field of 45CT Thermal Arc Spray Wires

1. Mining and Construction Equipment

  • Coats components such as conveyor screws, hoppers, and crusher parts to prevent wear.

  • Extends the service life of equipment subjected to high-impact and abrasive environments.

2. Oil and Gas Industry

  • Applied to drilling tools, pump housings, and valves to resist erosion and mechanical stress.

  • Enhances durability in extreme conditions, reducing maintenance downtime.

3. Power Generation

  • Protects turbine blades, boiler tubes, and heat exchanger surfaces from wear and corrosion.

  • Ensures long-term performance and efficiency in high-temperature operations.

4. Steel and Metal Processing

  • Used for coating rollers, guide bars, and molds to prevent premature wear and material loss.

  • Improves productivity and reduces operational costs by extending equipment lifespan.

5. Agricultural and Industrial Machinery

  • Provides a wear-resistant coating for plowshares, cutting blades, and industrial mixing equipment.

  • Reduces equipment failures, ensuring consistent performance under heavy usage.

THERMAL SPRAY WIRE

DLX Advantage

Advantage of 45CT Thermal Arc Spray Wires

10005

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

1000810006

Advantage of DLX ALLOY

  • Wholesale & Bulk Discounts – Special pricing for large-volume orders.

  • Fast & Global Shipping – Reliable worldwide delivery options.

  • Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.

  • Custom Order Sizes – Available in spools, coils, and cut-to-length options.

  • Guaranteed Stock Availability – Ready for immediate dispatch.

  • Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.

  • Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.

10007

THERMAL SPRAY WIRE

10015

FAQ

FAQs of 45CT Thermal Arc Spray Wires

1.Why Choose Our 45CT Thermal Arc Spray Wires?

  • Factory Direct Supply with Competitive Wholesale Prices

  • Custom Sizes & Large Stock Availability

  • Fast Global Shipping & Reliable Industrial Supply

  • Guaranteed High Purity for Electronic & Industrial Applications

2.How long is the delivery time?

It depends on the quantity of the order, 10-30 days for small orders. For large orders, it takes 60 days.

3.Do you accept OEM/ODM production?

Yes! We accept OEM/ODM production. You can send us your samples or drawings.

4.What is your payment terms? 

T/T, L/C, D/A, D/P, Western Union, MoneyGram, Paypal

5.Can I visit your factory before placing an order?

Yes, you are welcome to visit our factory. We are glad to have the opportunity to get to know each other.

6.Where is your production base?

We manufacture our products in Jiangsu, China and ship them from China to your country as soon as possible, which usually depends on your product requirements and quantity.

7.Can you send samples?

Yes, we can.

THERMAL SPRAY WIRE

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We implement comprehensive quality control at every stage, including raw materials, production processes, and finished products.
Email dlx-group@dlx-alloy.com
Phone 0086-1990 6119 641
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
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