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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
5kg
7-20 days
Product Description
The DLX Hastelloy C-276 Thermal Spray Wire is a versatile nickel-based super alloy renowned for its broad-spectrum corrosion resistance in aggressive media. Composed primarily of nickel, chromium, molybdenum, and tungsten, this alloy wire is specifically formulated for thermal spray applications, where it forms protective coatings on substrates to combat wear, erosion, and chemical degradation. Unlike standard alloys, Hastelloy C-276 maintains integrity in both reducing and oxidizing atmospheres, making it suitable for high-temperature environments up to 1900°F (1038°C). This super alloy thermal spray wire is widely used in thermal arc spray and HVOF (High-Velocity Oxygen Fuel) processes, delivering dense, adherent coatings with minimal porosity. Its unique composition ensures excellent resistance to localized corrosion forms like pitting and crevice attack, while providing superior mechanical strength for demanding industrial settings. Whether for petrochemical equipment or waste management systems, the DLX Hastelloy C-276 wire stands out as a reliable choice for extending component lifespan and reducing maintenance costs in corrosion-prone applications.
Exhibits superior protection against pitting, crevice corrosion, and stress corrosion cracking in chloride-bearing solutions, sulfuric acid, and other harsh chemicals.
Maintains structural integrity and mechanical properties at elevated temperatures, with a melting point around 2500°F (1370°C) and low thermal expansion coefficient.
Offers high tensile strength (up to 100 ksi), ductility, and formability, ensuring easy handling during thermal spraying processes like arc and flame spraying.
Compatible with various substrates including steel, aluminum, and other alloys, forming dense coatings with excellent adhesion and minimal oxidation.
Allows for seamless integration in repair and overlay applications, with good machinability post-spraying.
Results in impermeable barriers that prevent penetration by corrosive agents, extending service life in aggressive environments.
DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Used for coating reactors, heat exchangers, and piping systems to resist acids, alkalis, and mixed media in fertilizer production and pharmaceutical manufacturing.
Applied in scrubbers, ducts, and flue gas desulfurization units to withstand sulfur compounds and wet corrosive gases.
Protects ship hulls, offshore platforms, and subsea components from seawater corrosion, biofouling, and chloride-induced damage.
Coats valves, pumps, and drilling tools to endure hydrogen sulfide, carbon dioxide, and high-pressure environments.
Enhances resistance in digesters and bleach plants against chlorine dioxide and other bleaching agents.
Provides protective layers on incinerator components exposed to acidic fumes and high temperatures.
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Hastelloy C-276 is a nickel-molybdenum-chromium super alloy that offers exceptional resistance to a wide range of corrosive environments, including strong acids, chlorides, and sulfur compounds, outperforming many stainless steels in pitting and crevice corrosion scenarios.
This wire is fed into thermal spray guns for arc spraying or flame spraying, creating protective metal coatings on surfaces to enhance durability, with applications in HVOF and plasma spraying for high-performance results.
It performs reliably up to 1900°F (1038°C) in oxidizing atmospheres and higher in reducing conditions, making it ideal for high-temperature thermal spray wire applications in petrochemical and aerospace industries.
Yes, its excellent resistance to chloride ions and seawater makes it a top choice for coating marine structures, offshore platforms, and ship components to prevent corrosion and extend service life.
It features high tensile strength, good ductility, and low thermal expansion, ensuring robust performance in demanding thermal spray applications while maintaining weldability and formability.
Absolutely, the DLX variant can be tailored in diameter and length for various thermal spraying equipment, with options for custom alloys to meet unique industrial requirements in chemical processing and pollution control.
