Thermal Spray Monel 400 Wire Corrosion Resistant

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Industrial 45CT Thermal Arc Spray Wires 1.6mm

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Thermal Spray Monel 400 Wire Corrosion Resistant

Monel 400 is a high-performance nickel-copper alloy known for its excellent corrosion resistance, high strength, and durability. This alloy is particularly suited for harsh environments where exposure to seawater, acidic solutions, and extreme temperatures is common. As a thermal spray wire, Monel 400 provides a protective coating that enhances the lifespan of industrial components and reduces maintenance costs.

Model:
Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
Brand:
DLX
Surface:
Bright,Oxidized
Density:
8.4~8.6 g/cm³
Certificate:
ISO9001
M.O.Q.:
10kg
DELIVERY TIME:
10-25 days
Application:
chemical,petroleum
Material:
Nickel Base Alloy

Availability:



Inquire

Product Description

Overview | Nickel-Copper Alloy 400 Arc Spray Wire Manufacturer China

Thermal Spray Wire

Description of Thermal Spray Monel 400 Wire

Thermal Spray Monel 400 Wire offers exceptional resistance to high-temperature corrosion and oxidation, alongside good mechanical properties and excellent sprayability. They are extensively utilized in power generation, waste incineration, chemical processing, pulp and paper, and other demanding industries requiring superior surface protection.

As a reliable manufacturer and supplier, DLX Alloy provides wholesale Thermal Spray Monel 400 Wire at cost-effective prices, offering bulk discounts and global shipping to ensure superior quality, reliability, and performance for critical industrial applications.

Material Overview: Thermal Spray Monel 400 Wire is based on a nickel-chromium alloy composition, specifically engineered to form coatings with outstanding resistance to high-temperature oxidation, sulfidation, hot corrosion, and erosion. This makes them particularly suitable for thermal spray applications on components exposed to aggressive elevated-temperature environments, such as boiler tubes and heat exchangers.

Monel 400 Wire for Thermal Spray THERMAL SPRAY WIRE

Feature of Monel 400 Wire for Thermal Spray Coating

✔High Hardness and Wear Resistance

Effectively combats abrasion, erosion, and mechanical wear.

✔ Superior Bond Strength

Ensures excellent adhesion to various substrates for durable coatings.

✔ Corrosion and Oxidation Resistance

Provides protection in harsh industrial conditions.

✔ Thermal Stability

Retains mechanical properties at elevated temperatures.

✔ Versatile Application Methods

Suitable for arc spraying and flame spraying processes.

Video of Monel 400 Thermal Spray Wire

DLX Alloy's Thermal Spray Monel 400 Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Monel 400 Wire solutions tailored to your demanding industrial coating requirements.

Specification

Specification of Monel 400 Arc/Flame Spray Wire

MIG Welding wire 45C

MIG	0.80mm 1.0mm 1.2mm 1.6mm
TIG	1.6mm*1000mm
	2.0mm*1000mm
	2.4mm*1000mm
	3.2mm*1000mm
	4.0mm*1000mm

Item	Inconel 625	Ni95Al5	45CT	Monel 400	Monel K500	HC-276	Cr20Ni80
C	≤0.05	≤0.02	0.01-0.1	≤0.04	≤0.25	≤0.02	≤0.08
Mn	≤0.4	≤0.2	≤0.2	2.5-3.5	≤1.5	≤1.0	≤0.06
Fe	≤1.0	N/A	≤0.5	≤1.0	≤1.0	4.0-7.0	N/A
P	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.02
S	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01	≤0.01
Si	≤0.15	≤0.2	≤0.2	≤0.15	≤0.5	≤0.08	0.75-1.6
Cu	N/A	N/A	N/A	rest	27-33	N/A	N/A
Ni	rest	rest	rest	65-67	rest	rest	rest
Co	N/A	N/A	N/A	N/A	N/A	N/A	N/A
Al	≤0.4	4-5	N/A	≤0.5	2.3-3.15	N/A	N/A
Ti	≤0.4	0.4-1	0.3-1	2.0-3	0.35-0.85	N/A	N/A
Cr	21.5-23	≤0.2	42-46	N/A	N/A	14.5-16	20-23
Nb	3.5-4.15	N/A	N/A	N/A	N/A	N/A	≤1.0
Mo	8.5-10	N/A	N/A	N/A	N/A	15-17	N/A
V	N/A	N/A	N/A	N/A	N/A	≤0.35	N/A
W	N/A	N/A	N/A	N/A	N/A	3.0-4.5	N/A
Impurities	≤0.5	≤0.5	≤0.5	≤0.5	≤0.5	≤0.5	≤0.5

Monel 400 Thermal Spray Wire

PACKAGE package

Alloy 400 Spray Wire

Application Field

Application Field of Thermal Spray Monel 400 Wire

1. Mining and Construction Equipment

Coats components such as conveyor screws, hoppers, and crusher parts to prevent wear.
Extends the service life of equipment subjected to high-impact and abrasive environments.

2. Oil and Gas Industry

Applied to drilling tools, pump housings, and valves to resist erosion and mechanical stress.
Enhances durability in extreme conditions, reducing maintenance downtime.

3. Power Generation

Protects turbine blades, boiler tubes, and heat exchanger surfaces from wear and corrosion.
Ensures long-term performance and efficiency in high-temperature operations.

4. Steel and Metal Processing

Used for coating rollers, guide bars, and molds to prevent premature wear and material loss.
Improves productivity and reduces operational costs by extending equipment lifespan.

5. Agricultural and Industrial Machinery

Provides a wear-resistant coating for plowshares, cutting blades, and industrial mixing equipment.
Reduces equipment failures, ensuring consistent performance under heavy usage.

THERMAL SPRAY WIRE

DLX Advantage

Advantage of Monel 400 Thermal Spray Wire Supplier

Monel 400 Thermal Spray Wire Supplier

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.

Monel 400 Thermal Spray Wire Supplier DLX ALLOY

Advantage of DLX ALLOY : China Leading Monel 400 Thermal Spray Wire Exporter

Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.

China Leading Monel 400 Thermal Spray Wire Exporter

THERMAL SPRAY WIRE

DLX ALLOY

FAQ

FAQs of Thermal Spray Monel 400 Wire

1. What is Monel 400 thermal spray wire used for?

Monel 400 thermal spray wire is primarily used for high-performance anti-corrosion coatings in marine environments, offshore platforms, shipbuilding, oil & gas facilities, chemical processing plants, power generation boilers, and offshore wind structures.

2. Why choose Monel 400 instead of stainless steel or pure nickel for thermal spraying?

Monel 400 nickel-copper alloy delivers superior resistance to seawater, chloride attack, pitting, reducing acids, and alkaline conditions compared to stainless steel grades and pure nickel, making it the preferred choice for long-term protection in aggressive environments.

3. Which thermal spray methods work best with Monel 400 wire?

Monel 400 performs excellently with twin wire arc spray (TWAS), flame spray, and HVOF processes, providing dense, well-bonded coatings with outstanding corrosion protection.

4. How long can a Monel 400 thermal spray coating last in marine and offshore conditions?

When correctly applied, Monel 400 coatings offer exceptional long-term protection (15–25+ years) in seawater immersion, splash zones, and high-salinity atmospheric exposure.

5. Where can I buy authentic Monel 400 thermal spray wire directly from China?

DLX Alloy is an ISO 9001 certified manufacturer and exporter based in China, supplying genuine Monel 400 (UNS N04400) thermal spray wire worldwide with full traceability and mill test certificates.

6. Do you ship Monel 400 thermal spray wire globally?

Yes, we regularly export to the United States, Canada, Germany, Norway, UK, UAE, Saudi Arabia, Singapore, South Korea, Brazil, Australia, and many other countries with reliable logistics and optional DDP service.

7. Can you provide custom packaging or private labeling for Monel 400 wire?

Yes, we offer OEM/private label options, custom spools, and tailored packaging, and branding services for distributors and large projects around the world.