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Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright,Oxidized
ISO9001
10kg
7-20 days
Aviation, Electronics, Industrial, Medical, Chemical
Product Description
Best Price Nickel Alloy Thermal Spray Wires are specially designed for electric arc and flame spray applications requiring superior protection against corrosion, wear, heat, and aggressive chemicals. The product range includes high-performance nickel alloy materials such as Inconel, Monel, and Hastelloy, each offering unique advantages for specific industrial environments.
Inconel alloy spray wires provide outstanding oxidation and heat resistance for high-temperature applications. Monel alloy wires deliver excellent seawater and marine corrosion resistance, while Hastelloy alloy wires offer exceptional protection against strong acids and aggressive chemical media.
These thermal spray wires produce dense, durable coatings with excellent bonding strength and low porosity, helping extend equipment lifespan, reduce downtime, and lower maintenance costs in critical operations.
Excellent bonding strength and coating adhesion
Superior oxidation and high-temperature resistance
Stable arc spray performance and efficient deposition
Dense and uniform coating structure
Ideal as a bond coat for thermal spray systems
Good resistance to thermal shock and wear
Suitable for surface restoration and corrosion protection
OEM manufacturing and customized specifications available
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Nickel Alloy Thermal Spray Wires are widely used in:
Oil and gas industry equipment
Marine and offshore engineering
Chemical processing plants
Aerospace and aviation industries
Power generation systems
Boilers and heat exchangers
Pump shafts and hydraulic components
Steel and metallurgical industries
Corrosion-resistant industrial coatings
High-temperature surface protection applications
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Nickel alloy thermal spray wires are used to create protective coatings that improve corrosion resistance, oxidation resistance, wear resistance, and high-temperature durability for industrial components.
Inconel is known for high-temperature and oxidation resistance, Monel provides excellent seawater corrosion resistance, and Hastelloy offers superior resistance to aggressive chemical environments and acids.
These alloy wires are suitable for electric arc spray systems and flame spray equipment commonly used in industrial thermal spraying.
Yes. Nickel alloy spray wires, especially Monel and certain Inconel grades, perform exceptionally well in offshore and marine environments.
Yes. Inconel and Hastelloy thermal spray coatings provide excellent thermal stability and oxidation resistance under elevated temperatures.
