 |
Inconel 625,Ni95Al5,45CT,Monel 400,k500,Cr20Ni80,HC-276
DLX
Bright / customized
ISO9001
5kg
7-20 days
Arc Spray / Flame Spray
Nickel-Aluminum
Product Description
DLX Alloy manufactures and supplies Ni95Al5 thermal spray wire, a nickel-aluminum alloy wire designed for thermal spray coating applications.
Ni95Al5 contains approximately 95% nickel and 5% aluminum and is commonly used as a thermal spray feedstock for producing adherent nickel-aluminum coatings.
The wire is suitable for compatible arc spray and flame spray processes and can be used for bond coats, corrosion protection, wear-resistant coating systems and selected elevated-temperature applications.
DLX Alloy supplies Ni95Al5 thermal spray wire in customized diameters, coil or spool configurations and packaging options according to customer and equipment requirements.
Achieves high bond strength (≥55 MPa in flame spray, ≥70 MPa in arc spray) for reliable adhesion in thermal spray bonding coats.
Withstands extreme heat up to 1400°C, preventing degradation in hot-surface applications like turbine blades.
Protects against scratching and mechanical wear, extending the lifespan of industrial components.
Offers excellent protection in corrosive atmospheres, ideal for harsh chemical and thermal cycling conditions.
Easy to apply using standard thermal spraying equipment, ensuring smooth operation and consistent results.
DLX Alloy's Thermal Spray Wire deliver unmatched high-temperature protection for critical assets in power generation and waste processing. Offering competitive wholesale pricing, bulk discounts, and worldwide shipping, DLX Alloy provides high-performance, reliable Thermal Spray Wire solutions tailored to your demanding industrial coating requirements.
Specification
| Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | Monel K500 | HC-276 | Cr20Ni80 |
| C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.25 | ≤0.02 | ≤0.08 |
| Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.5 | ≤1.0 | ≤0.06 |
| Fe | ≤1.0 | N/A | ≤0.5 | ≤1.0 | ≤1.0 | 4.0-7.0 | N/A |
| P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 |
| S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
| Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.5 | ≤0.08 | 0.75-1.6 |
| Cu | N/A | N/A | N/A | rest | 27-33 | N/A | N/A |
| Ni | rest | rest | rest | 65-67 | rest | rest | rest |
| Co | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| Al | ≤0.4 | 4-5 | N/A | ≤0.5 | 2.3-3.15 | N/A | N/A |
| Ti | ≤0.4 | 0.4-1 | 0.3-1 | 2.0-3 | 0.35-0.85 | N/A | N/A |
| Cr | 21.5-23 | ≤0.2 | 42-46 | N/A | N/A | 14.5-16 | 20-23 |
| Nb | 3.5-4.15 | N/A | N/A | N/A | N/A | N/A | ≤1.0 |
| Mo | 8.5-10 | N/A | N/A | N/A | N/A | 15-17 | N/A |
| V | N/A | N/A | N/A | N/A | N/A | ≤0.35 | N/A |
| W | N/A | N/A | N/A | N/A | N/A | 3.0-4.5 | N/A |
| Impurities | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 | ≤0.5 |
Application Field
Ideal for coating hot-section components to resist oxidation and wear in high-temperature engines.
Repairs worn shafts, rollers, and pistons, restoring dimensions and improving durability in manufacturing settings.
Provides corrosion-resistant layers for pipes, valves, and drilling tools exposed to abrasive and chemical environments.
Protects boiler parts and heat exchangers from thermal shock and oxidation in energy production facilities.
Used for rebuilding engine parts and ship components, offering scratch resistance in high-wear scenarios.
DLX Advantage
CHANGZHOU DLX ALLOY CO, LTD was established in 2002,specializes in the research and production of special alloy materials.
Our production capabilities include:
Melting
Drawing
Heat treatment
Surface finishing
Testing
Quality inspection
We manufacture and supply nickel-based, copper-based and iron-based alloy materials in forms including:
Wire
Strip
Ribbon
Bar
Tube
Plate
DLX Alloy operates an ISO 9001 quality management system and states that it also holds an SGS certificate.
For Ni95Al5 thermal spray wire, we support customers with material specifications, customized wire sizes, packaging, inspection requirements and international shipment.
Wholesale & Bulk Discounts – Special pricing for large-volume orders.
Fast & Global Shipping – Reliable worldwide delivery options.
Certified & High-Quality Material – Meets AWS, ASTM, and ISO standards.
Custom Order Sizes – Available in spools, coils, and cut-to-length options.
Guaranteed Stock Availability – Ready for immediate dispatch.
Tailored Customization Services – Offers personalized alloy specifications and wire configurations to match your unique requirements.
Samples provided – Provides samples for testing, ensuring you choose the perfect product with confidence.
FAQ
Ni95Al5 refers to a nickel-aluminum alloy with a nominal composition of approximately 95% nickel and 5% aluminum.
Ni95Al5 wire is commonly used for thermal spray bond coats, intermediate coatings, corrosion protection, wear protection and selected elevated-temperature coating applications.
Yes. Ni95Al5 wire can be used with compatible arc spray equipment. The correct diameter and spray parameters should be selected according to the equipment and coating specification.
Yes. Ni95Al5 wire can also be supplied for compatible flame spray systems.
Yes. Ni95Al5 is commonly used as a nickel-aluminum bond coat or intermediate layer in multi-layer thermal spray systems.
