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Custom Pure Nickel Zigzag Flow Mesh for Alkaline Water Electrolyzer
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Custom Pure Nickel Zigzag Flow Mesh for Alkaline Water Electrolyzer

Our custom pure nickel zigzag flow mesh is a high-performance electrode and flow-field component engineered specifically for alkaline water electrolyzers (AWE). Manufactured from high-purity nickel, the zigzag flow design improves electrolyte distribution, facilitates efficient hydrogen and oxygen bubble detachment, reduces pressure drop, and supports uniform current density—key factors for higher efficiency and longer stack life in green hydrogen production.
 
  • Ni200 Ni201 N4 N6

  • DLX

  • Bright

  • 10-25 days

Availability:

Product Description

What is Pure Nickel Zigzag Flow Mesh?

Pure Nickel Zigzag Flow Mesh

This pure nickel zigzag flow mesh serves as a durable substrate or current collector in alkaline water electrolyzers. The zigzag geometry creates an optimized flow field that enhances mass transport of KOH electrolyte, minimizes gas accumulation, and improves overall cell performance compared with conventional parallel or simple pin designs. Ideal for zero-gap configurations, it combines excellent electrical conductivity, outstanding alkali corrosion resistance, and customizable dimensions to meet specific electrolyzer stack requirements.

Pure Nickel Zigzag Flow Mesh

Features of High-Purity Pure Nickel Zigzag Flow Mesh

  • High-Purity Nickel Construction – Made from pure nickel (Ni200 / Ni201 grade or equivalent) for superior electrical conductivity and long-term stability in concentrated KOH (typically 20–40%).

  • Zigzag Flow Field Design – Engineered zigzag channels promote uniform electrolyte distribution, efficient bubble removal (H₂/O₂), lower pressure drop, and more even current density across the electrode surface.

  • Excellent Corrosion Resistance – Forms a stable passive oxide layer in alkaline environments, ensuring extended service life under industrial operating temperatures (60–90 °C) and high current densities.

  • Customizable Specifications – Available in various mesh sizes, wire diameters, thicknesses, opening geometries, and overall dimensions; suitable for woven, expanded, or specialized zigzag configurations.

  • Enhanced Surface Area & Mechanical Strength – Provides large active surface for electrochemical reactions while maintaining structural integrity under compression in zero-gap stacks.

Pure Nickel Zigzag Flow Mesh
Pure Nickel Zigzag Flow Mesh

Specification

Specification of  Zigzag Flow Mesh Supply

Grade

Ni+Co

Cu

Si

Mn

C

Mg

S

P

Fe

N4

99.9

≤0.015

≤0.03

≤0.002

≤0.01

≤0.01

≤0.001

≤0.001

≤0.04

N6

99.5

0.10

0.10

0.05

0.10

0.10

0.005

0.002

0.10

Ni201

≥99.9

≤0.25

≤0.35

≤0.35

≤0.02

/

≤0.01

/

≤0.40

Ni200

≥99.6

≤0.25

≤0.35

≤0.35

≤0.15

/

≤0.01

/

≤0.40

Applications of Custom Nickel Zigzag Flow Mesh in Green Hydrogen Production Systems

  • Alkaline water electrolyzer (AWE) stacks for large-scale green hydrogen production

  • Anode and cathode current collectors or porous transport layers in zero-gap alkaline electrolysis cells

  • Flow-field plates and electrode supports in industrial hydrogen generators

  • Research and pilot-scale alkaline electrolyzers requiring optimized mass transport

  • Systems aiming for higher current density operation with reduced energy consumption and improved durability

Custom Nickel Zigzag Flow Mesh
Custom Nickel Zigzag Flow Mesh

DLX Advantage

DLX Alloy: Electroly Zerseries manufacturers

DLX Alloy: Electroly Zerseries manufacturers

About DLX ALLOY

CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got ISO9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including pure nickel series, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, thermocouple and etc, in the form of wire, strip, ribbon, bar, tube, plate and others.

电解槽详情页_08.jpg

Advantage of DLX ALLOY Electroly Zerseries

1.Market Leader - Top 5 in China's Electroly Zerseries industry

2.Flexible products - Thousands of product specifications,Meet multiple needs of buyers

3.Low MOQ - Can customize samples

4.Short production lead time, fast delivery of whole cabinet

5.Professional inspection equipment

6.Professional business team - Quickly responds to customer inquiries,24-hour professional quotation online

7.Intact packaging

8.Various payment methods - Facilitate customer payment

9.Get good reviews from customers - Old customers have long-term cooperation,The longest is more than 7 years

10.Received various awards - Google is very recognized by us,They give us awards every year

DLX Alloy: Electroly Zerseries manufacturers
DLX Alloy: Electroly Zerseries manufacturers
DLX Alloy: Electroly Zerseries manufacturers

FAQ

FAQ of OEM Electroly Zerseries Supplier

1.What purity of nickel is used in the zigzag flow mesh?

We use high-purity nickel (typically ≥ 99.5%, with options up to 99.9%+) to ensure optimal conductivity and corrosion resistance in alkaline electrolytes.

2.Why choose a zigzag flow design over standard mesh?

The zigzag configuration improves electrolyte flow uniformity, accelerates gas bubble detachment, reduces localized overheating, and helps achieve lower cell voltage and higher efficiency compared with conventional parallel or simple expanded mesh designs.

3.Can the mesh be customized for my specific electrolyzer?

Yes. Mesh number, wire diameter, thickness, overall size, zigzag pattern depth/angle, and surface finishing can all be tailored to your stack design and operating conditions.

4.Is this mesh suitable for both anode and cathode?

Yes. Pure nickel zigzag flow mesh performs well on both sides in alkaline environments. Additional catalyst coatings can be applied depending on the specific reaction requirements (OER or HER).

5.Do you provide samples or technical support?

Yes. Samples and engineering support are available to help match the pure nickel zigzag flow mesh to your alkaline water electrolyzer requirements.

OEM Electroly Zerseries Supplier

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Email dlx-group@dlx-alloy.com
Phone 0086-13218680935
Address NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu,China
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